AI visual inspection for coil coatings
AI quality control to catch coil coating defects.
Coating defects drive scrap and lost production time
Streaks, scratches, and coating inconsistencies often appear mid-run on coil coating lines—long before they’re noticed by manual inspection. By the time defects are caught, thousands of feet of coated steel may already be misproduced. Inconsistent color or gloss not only results in scrap and rework, but also damages customer confidence. Without linking defect occurrences to process parameters, teams are left guessing what caused the issue, losing valuable production time with every reset.
Continuous quality control for coil coating lines
Shelfmark AI visual inspection system for coil coatings detects streaks, color variations, and coating defects as they occur—helping manufacturers stop waste before it builds. The system integrates inline with coil coating lines, monitoring surface quality in real time across the full width of the material. Each detected defect is logged and time-stamped, creating a verifiable record of every coil produced. Now manufacturers can see when and where a defect occurred, validate a customer complaint, and resolve any dispute quickly and confidently. Customers avoid costly buybacks for issues that didn’t originate in their process.
Inline inspection system built for high-speed coil coating lines
AI-driven surface analysis for streaks, scratches, color inconsistencies, and coating voids
Comprehensive defect logs with time-stamped images for full auditability
Data reporting and visualization tools for traceability and trend analysis
Integration options to connect inspection data with PLCs or coating process controls
Technical specs for coil coating inspection
Algorithm detects common defects regardless of product color or coating type
Camera resolution to ensure defects as small as 1mm are caught across the width of the coil
Designed for continuous coil lines running up to 400 ft/min
PLC and API integration supported
Coil Coating Quality Control
Our automated coil coating visual inspection system helps manufacturers reduce production defects. Proudly serving U.S. manufacturers with end-to-end inspection solutions.